What Is an Electric Motor Coil Winding Machine? A Complete Guide to Motor Winding Types.

Motor winding machines are a key piece of equipment for the automated production of motor core. This guide explains how and why these machines are used and the available features. 
 

At Teeming Machinery, we provide a wide range of equipment for different industries. These pieces of equipment can be used to speed up and maximize the efficiency of processes in various businesses. Except winding machine, one of the most popular types of equipment we offer are motor winding machines. In this article, we’ll explore what motor winding machines are, how they are used and the key features which could make them ideal for your business model. 

A motor winding machine is a piece of equipment that can be used for wrapping different types of motor magnetic core for various purposes. Some examples include:
 

• Stator core (inner)
• Stator core (outer)
• Stator core
• Rotor core

These motor core can be wound around different pieces of equipment so that they can be used in a wide range of purposes. Motor winding machines are a common part of the manufacturing process that is key to creating mechanical equipment. 

They are most commonly used for creating motor core such as a stator core. A stator core is part of BLDC.A BLDC is used in a wide range of industries, like aviation, industrial automobile, civil control system, there industries can used BLDC to control product and offer good solution to customer. This is one of the reasons why it has become increasingly important to ensure that these parts can be created and produced at a far faster rate. That’s exactly what automated motor winding machines do and it’s just one example. 

Motor winding machines come in various different sizes and designs. For instance, there are motor winding machines that can wind one metal coil at a time as well as machines that can wind multiple coils. 

Some of the types of metal coil winding machines include:

• Multi-axis motor winding machine

• Rotor motor winding machine

• Flyer motor winding machine

• Production line

View more related types：Automatic Motor Winding Machine

The enameled wire range for motor winding machine is 0.15 mm to 1.6 mm.

The main function of a motor winding machine is - as you might have guessed - winding. 

• Electrical tensioner

• Servo tensioner

Usually, stator and rotor all need wind with copper wire, then assemble with bearing, frame and lead wire in one motor.

Mention to the wind, Teeming's motor winding machine can wind the stator and rotor.

Motor winding machines can have a variety of different features. This will often depend on the type of motor winding machine that you choose to use in your business.

Wire Break Alarm
 

• Spring servo tensioner
• Simple servo tensioner
• Pneumatic servo tensioner

These tensioners can connect with winder, if wire break, machine will alarm, the user can know which spindle’s wire is braked quickly. The tensioner value also can set by Teeming’s winding program.

Besides, wire break alarm, Teeming’ machine is matched with the cylinder and sensor, and the program can know which cylinder is not moving, or the machine is stopped due to the failure of the sensor to detect it.

We have more than 30 years of experience providing automated core solutions that businesses need as part of their production line. Our motor winding machines are tried, tested and proven to deliver the results that businesses require. We started producing winding machines in 2007. Since then the machines we have sold have won numerous awards. For instance, our Needle Winder won the Taiwan Excellence Award from the Taiwan Government in 2015. We are committed to constantly taking steps to improve our products so that we can guarantee businesses can order the best winding machines for their production line. 

At Teeming Machinery we offer three main types of motor winding machines with variations that you can choose for your business. The right type will depend on the type of material that you are winding as well as output and production requirements. 

Our motor winding machines provide significant benefits including accurate coil wire positioning. This ensures that the machine operates at a high speed and provides the rapid standards of production you require. You can also use high speed needle winding capabilities to maximize your efficiency standards. Similar to our auto winding machines, the jig can be adjusted and changed easily when required. 

We hope this provides all the information you need about the motor winding machines. If you need more details, please do not hesitate to contact us today. We will be happy to assist you further and ensure that you get the best machine to match your business requirements. 
 

New Product Recommendation - Motor Coil Winding Automation Solutions
 

Automatic Needle Winding Machine (Two, Four, Six Axes)

The Automatic Needle Winding Machine is designed specifically for motor coil winding, ensuring precision, efficiency, and automation for various coil winding applications.

Key Features of the Automatic Needle Winding Machine:
 

• Each axis is controlled by a servo motor, making operation easy and changeovers quick.
• Touchscreen interface with multiple language options and memory for multiple parameter sets, allowing seamless adjustments.
• Multi-station selection, enabling automatic winding, precision wiring, automatic slot change, automatic wire crossing, automatic lead-out, and automatic wire cutting, ensuring high accuracy.
• Optional servo tensioner, electronic tensioner, and pneumatic scissors to meet different motor coil winding needs.
• Fully compatible with whole-line automation, improving production efficiency.
• Can be integrated with an upper computer/MES system for real-time data monitoring and storage, enhancing process control and quality assurance.
   

Automatic Flying Fork Winding Machine (Two, Four, Six, Eight Axes)

Designed for motor coil winding, the Automatic Flying Fork Winding Machine is optimized for high-speed production and precision winding.

Key Features of the Automatic Flying Fork Winding Machine:
 

• Each axis is controlled by a servo motor, ensuring easy operation and quick changeovers.
• Touchscreen interface with multiple language selection and multi-group parameter memory, facilitating efficient adjustments.
• Multi-station functionality, supporting automatic winding, precision wiring, automatic slot change, automatic wire crossing, automatic lead-out, and automatic wire cutting for maximum productivity.
• Optional servo tensioner, electronic tensioner, and pneumatic scissors to ensure precise winding performance.
• Compatible with whole-line automation, allowing seamless integration into existing production lines.
• Supports integration with an upper computer/MES system, providing real-time monitoring and data storage, enabling process optimization and reducing downtime.
   

Automatic Welding Machine (Spot, Laser, Soldering, Clamp, Arc)

Essential for post-winding motor coil winding applications, the Automatic Welding Machine ensures high-quality and stable welding for coil terminations.

Key Features of the Automatic Welding Machine :
 

• High-performance welding system with high stability, uniform force distribution, and minimal deformation, ensuring durable connections.
• Can be connected to an upper computer/MES system, allowing real-time data monitoring and storage for enhanced traceability.
• Three-axis servo control, providing easy adjustments and fast changeovers for different welding requirements.
• Multiple power supply options, enabling users to choose the most cost-effective power source based on their needs.
• Optional servo pressure control, pressure detection, laser positioning, and mechanical positioning for increased precision.
• Supports wire diameters from 0.06mm to 2.5mm, ensuring stable welding results with minimal defects.

How Many Different Types Of Motor Winding Machines Are There?

At Teeming, we have various motor winding machines to choose from. These include machines that can wind multiple metal coils at the same time. As mentioned above, some of the motor winding machines available include multi-spindle motor winding machine, rotor motor winding machine and flyer motor winding machine. These are also available in different variations. 

Why Are Motor Winding Machines Necessary?

Motor inding machines will remove various types of faults that can be present in the production line. These machines are also used to ensure that efficiency standards reach the right point during the production process of metal coils. The level of production can increase while manpower can also be reduced significantly reducing issues with costs in the production process. Product stability is also greatly improved ensuring that problems with downtime are limited. 

How To Choose The Right Motor Winding Machine?

To choose the best motor winding machine, you must consider your productivity requirements and whether you want to benefit from automated processes. 

Reference：https://en.wikipedia.org/wiki/Electric_motor