May 15 / 2023

What Is an Electric Motor Coil Winding Machine? A Complete Guide to Motor Winding Types.

Motor winding machines are a key piece of equipment for the automated production of motor core. This guide explains how and why these machines are used and the available features. 

At Teeming Machinery, we provide a wide range of equipment for different industries. These pieces of equipment can be used to speed up and maximize the efficiency of processes in various businesses. Except winding machine, one of the most popular types of equipment we offer are motor winding machines. In this article, we’ll explore what motor winding machines are, how they are used and the key features which could make them ideal for your business model. 


What Is An Electric Motor Winding Machine?

A motor winding machine is a piece of equipment that can be used for wrapping different types of motor magnetic core for various purposes. Some examples include:

  • Stator core (inner)
  • Stator core (outer)
  • Stator core
  • Rotor core


These motor core can be wound around different pieces of equipment so that they can be used in a wide range of purposes. Motor winding machines are a common part of the manufacturing process that is key to creating mechanical equipment. 


They are most commonly used for creating motor core such as a stator core. A stator core is part of BLDC.A BLDC is used in a wide range of industries, like aviation, industrial automobile, civil control system, there industries can used BLDC to control product and offer good solution to customer. This is one of the reasons why it has become increasingly important to ensure that these parts can be created and produced at a far faster rate. That’s exactly what automated motor winding machines do and it’s just one example. 


Motor winding machines come in various different sizes and designs. For instance, there are motor winding machines that can wind one metal coil at a time as well as machines that can wind multiple coils. 


Some of the types of metal coil winding machines include:

  • Multi-axis motor winding machine

  • Rotor motor winding machine

  • Flyer motor winding machine

  • Production line

View more related types:Automatic Motor Winding Machine

Original Of An Electric Motor Winding Machine 

Teeming has developed a wire device for electrical motor winding. By combining the design of the two power devices and the wire device, the guide wire can rotate in two axial directions, so that the guide wire can be replaced as required. 


This electrical motor winding method can meet different electrical motor design of winding requirements. 


In addition, the motor winding machine has also been developed through the design of the high-speed vertical movement mechanism, so that the motor winding mechanism can perform high-speed vertical reciprocating motion to achieve the effect of high-speed stator winding.

Material Of An Electric Motor Winding Machine 

Teeming's motor winding is using common material- enameled wire. Each customer will choose the suitable wire specification to wind on their product. However,there is usually a layer of film on the outside of the enameled wire, the layer need be polished, when wire after polished winding on the product, the product can conductive.


The enameled wire range for motor winding machine is 0.15 mm to 1.6 mm.

Calculation Of An Electric Motor Winding Machine 

After winding, there have person to check its ohm, using by ohm meter. Connect the positive and negative terminal to measure the product's ohm, it's the motor's resistance. Except the ohm check, the person also need observe the wire whether has be damage. if resistance and outward are okay, it also meaning the sample is okay.

Functions Of An Electric Motor Winding Machine 

The main function of a motor winding machine is - as you might have guessed - winding. 

Winding refers to the process of winding coils so that they can be used for a specific part or purpose in a larger piece of equipment such as a car engine. 

Modern motor winding machines can wind coils at a speed ranging from 10 to 3000 RPM. It is important to choose the right motor winding machine for your business process.  Aside from the primary function of a motor winding machine, there are also auxiliary functions to be aware of. These include:


  • Electrical tensioner

  • Servo tensioner

Stator v.s Rotor Of A Motor Winding Machine 

The motor is assembled with stator and rotor.

Usually, stator and rotor all need wind with copper wire, then assemble with bearing, frame and lead wire in one motor.

Mention to the wind, Teeming's motor winding machine can wind the stator and rotor.

Each customer's motor pole is different, like 4 pole or 6 pole, Teeming will design suitable motor winding tooling to wind.


Stator's function in motor is offer 3 phase power to rotor, rotor can rotate by this power.

Different Types Of Features Of An Electric Motor Winding Machine

Motor winding machines can have a variety of different features. This will often depend on the type of motor winding machine that you choose to use in your business.


Wire Break Alarm

Many winders have matched with different kind of tensioners, some of the types of tensioners include:
  • Spring servo tensioner
  • Simple servo tensioner
  • Pneumatic servo tensioner

These tensioners can connect with winder, if wire break, machine will alarm, the user can know which spindle’s wire is braked quickly. The tensioner value also can set by Teeming’s winding program.

Besides, wire break alarm, Teeming’ machine is matched with the cylinder and sensor, and the program can know which cylinder is not moving, or the machine is stopped due to the failure of the sensor to detect it.

Teeming Motor Winding Machine: Types And Benefits 

We have more than 30 years of experience providing automated core solutions that businesses need as part of their production line. Our motor winding machines are tried, tested and proven to deliver the results that businesses require. We started producing winding machines in 2007. Since then the machines we have sold have won numerous awards. For instance, our Needle Winder won the Taiwan Excellence Award from the Taiwan Government in 2015. We are committed to constantly taking steps to improve our products so that we can guarantee businesses can order the best winding machines for their production line. 

At Teeming Machinery we offer three main types of motor winding machines with variations that you can choose for your business. The right type will depend on the type of material that you are winding as well as output and production requirements. 

Our motor winding machines provide significant benefits including accurate coil wire positioning. This ensures that the machine operates at a high speed and provides the rapid standards of production you require. You can also use high speed needle winding capabilities to maximize your efficiency standards. Similar to our auto winding machines, the jig can be adjusted and changed easily when required. 

We hope this provides all the information you need about the motor winding machines. If you need more details, please do not hesitate to contact us today. We will be happy to assist you further and ensure that you get the best machine to match your business requirements. 

Electric Motor Winding Machine FAQs 


How Many Different Types Of Motor Winding Machines Are There?

At Teeming, we have various motor winding machines to choose from. These include machines that can wind multiple metal coils at the same time. As mentioned above, some of the motor winding machines available include multi-spindle motor winding machine, rotor motor winding machine and flyer motor winding machine. These are also available in different variations. 

Why Are Motor Winding Machines Necessary?

Motor inding machines will remove various types of faults that can be present in the production line. These machines are also used to ensure that efficiency standards reach the right point during the production process of metal coils. The level of production can increase while manpower can also be reduced significantly reducing issues with costs in the production process. Product stability is also greatly improved ensuring that problems with downtime are limited. 

How To Choose The Right Motor Winding Machine?

To choose the best motor winding machine, you must consider your productivity requirements and whether you want to benefit from automated processes. 




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