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AIP-28 AUTO PIN INSERTING MACHINE
AIP-28 High-Speed Automatic Pin Insertion Machine — Precision, Efficiency, and Smart Automation
The AIP-28 is purpose-built for high-speed, high-precision pin insertion, combining rapid production cycles, flexible tooling, and stable quality control to meet the demands of modern manufacturing. Its modular design allows for quick jig changes, enabling seamless adaptation to different product types and significantly reducing line-switching time.
This machine supports a wide range of pin formats—including round, square, and flat pins—with both vertical and L-shaped insertion capabilities. Each cycle can insert up to 20 pins, achieving speeds of up to 60 pieces per minute, making it ideal for high-volume production. The fully automated workflow integrates feeding, insertion, pressing, cutting, and unloading, minimizing manual labor while ensuring consistent output.
Optional modules such as a heating unit enhance material compatibility and insertion stability, while the insertion force monitoring system ensures reliability for high-spec applications like automotive electronics and precision components. Paired with a vibratory bowl feeder and auto-counting features, the AIP-28 further boosts productivity and traceability.
Whether you’re manufacturing connectors, coils, relays, or other electronic components, the AIP-28 delivers a stable, efficient, and scalable solution—your ideal partner on the path to smart manufacturing.
The AIP-28 is purpose-built for high-speed, high-precision pin insertion, combining rapid production cycles, flexible tooling, and stable quality control to meet the demands of modern manufacturing. Its modular design allows for quick jig changes, enabling seamless adaptation to different product types and significantly reducing line-switching time.
This machine supports a wide range of pin formats—including round, square, and flat pins—with both vertical and L-shaped insertion capabilities. Each cycle can insert up to 20 pins, achieving speeds of up to 60 pieces per minute, making it ideal for high-volume production. The fully automated workflow integrates feeding, insertion, pressing, cutting, and unloading, minimizing manual labor while ensuring consistent output.
Optional modules such as a heating unit enhance material compatibility and insertion stability, while the insertion force monitoring system ensures reliability for high-spec applications like automotive electronics and precision components. Paired with a vibratory bowl feeder and auto-counting features, the AIP-28 further boosts productivity and traceability.
Whether you’re manufacturing connectors, coils, relays, or other electronic components, the AIP-28 delivers a stable, efficient, and scalable solution—your ideal partner on the path to smart manufacturing.
FEATURES
- Change tooling easily
- Pre-heating
- High effective
- Quality conformity
- Manual loading
- Automatic insertion
- Automatic swaging
- Automatic unloading
PROCESS
Bowl feeder
↓
Bobbin load to shooter
↓
Make trace on pin then insert into bobbin
↓
Cut pin
↓
Unload inserted pin bobbin
↓
Bobbin load to shooter
↓
Make trace on pin then insert into bobbin
↓
Cut pin
↓
Unload inserted pin bobbin
SPECIFICATION
| Power source | AC 380 50 HZ 3 Phase |
| Machine dimension | 660(L) X 1300(W) X 2100(H) mm |
| Weight | 180KGS |
| Air pressure | 6KG/ c㎡ |
| Pin diameter | 0.3-1.0 mm |
| Pin length | 35 mm |
| Cycle time | 40-60 pcs/min |
| Pin type | Round square and flat pins |
| Total pins | 20 pins |
| Insertion ability | Straight and L pin |
| Option | 1.Bowl feeder 2.Heating from loading shoot |
AIP-28 automatic pin insertion machine
AIP-28 Maintenance and After-Sales Support
Regular inspection and preventive maintenance help the AIP-28 maintain stable pin feeding, insertion, cutting, and unloading performance. Teeming recommends minor maintenance every three months and major maintenance every six months. The actual maintenance interval should be adjusted according to operating hours, production environment, pin material, workpiece design, and machine configuration.
Routine maintenance should include checking the pin-feeding path, tooling and positioning fixtures, cutting mechanism, pneumatic components, electrical connections, sensors, and safety devices. Worn tooling or cutting components should be inspected and replaced according to their actual operating condition.
The AIP-28 uses replaceable tooling to support different compatible workpieces and pin configurations. Its modular design helps simplify jig replacement, product changeover, inspection, and maintenance. Customers should retain approved machine parameters and tooling records for each product to improve changeover consistency.
When requesting technical assistance, please provide the machine model, serial number, alarm message, installed options, product drawing, and photos or videos of the issue. This information allows Teeming’s technical team to identify the operating condition and prepare the appropriate troubleshooting recommendations more efficiently.
For spare parts, replacement tooling, training, remote troubleshooting, or on-site technical support, please contact Teeming Machinery to confirm service availability in your region.
Recommended AIP-28 Maintenance Items
| Maintenance item | Recommended check | Purpose |
| Pin-feeding path | Check for debris, blockage, or unstable feeding | Maintain consistent pin delivery |
| Tooling and fixture | Check positioning, wear, and fastening | Maintain workpiece positioning |
| Cutting mechanism | Inspect blade wear and cutting condition | Prevent incomplete or irregular cutting |
| Pneumatic system | Check pressure, tubing, and air leakage | Maintain stable machine movement |
| Sensors | Confirm detection and alarm response | Prevent missed feeding or process errors |
| Electrical connections | Check for looseness or abnormal condition | Improve operating stability |
| Safety devices | Test guards, interlocks, and emergency stops | Maintain operator safety |
| Machine parameters | Back up approved product settings | Improve repeatability during changeover |
AIP-28 Automatic Pin Insertion Machine FAQ
1. What types of pins can the AIP-28 insert?
The AIP-28 supports round, square, and flat pins with a specified pin diameter range of 0.3–1.0 mm. It can be configured for straight and L-shaped pin insertion. Final compatibility depends on the pin material, workpiece geometry, and approved tooling.
2. What products can be processed by the AIP-28?
The AIP-28 is designed for compatible bobbins, connectors, relay components, coil components, and other manufactured parts that require automatic pin insertion. Customers should provide a product drawing or sample so that Teeming can evaluate the workpiece and tooling requirements.
3. Is the AIP-28 fully automatic?
The standard configuration includes automatic pin insertion, swaging, cutting, and unloading, while the loading method depends on the selected configuration. A vibratory bowl feeder is available as an option for applications that require automated part feeding.
4. What is the production speed of the AIP-28?
The published production capacity is 40–60 pieces per minute. Actual output depends on the workpiece, number of pins, pin geometry, tooling, loading method, and required insertion process.
5. How does the quick-change tooling work?
The AIP-28 uses replaceable tooling and positioning fixtures to support different compatible workpieces and pin configurations. Actual changeover procedures and time depend on the product design and tooling setup.
6. What is the optional heating unit used for?
The optional heating unit is installed in the loading chute and may be used for applications that require pre-heating before insertion. Its suitability and operating conditions depend on the workpiece material and insertion requirements.
7. What information is required to evaluate an AIP-28 application?
Please provide the workpiece drawing or sample, pin shape, pin diameter, pin length, pin material, number of pins per product, insertion direction, required cycle time, loading method, and quality inspection requirements.
8. What Is the Recommended Maintenance Schedule for the AIP-28?
Teeming recommends minor maintenance every three months and major maintenance every six months. The actual interval may vary depending on daily operating hours, production environment, pin material, workpiece design, and machine configuration. High-volume applications may require more frequent inspection of the tooling, feeding path, cutting mechanism, and pneumatic components.
9. What Information Is Required When Requesting Technical Support?
Please provide the AIP-28 model and serial number, alarm message, installed options, operating parameters, product drawing, and clear photos or videos of the issue. These details help the technical team identify the operating condition and prepare appropriate troubleshooting recommendations.
