product
TM-M2502 WINDING MACHINE
A motor winding machine used on stators is a specialized device designed to wind coils of wire onto the stator core of an electric motor. The stator is an essential component of an electric motor that remains stationary and provides the magnetic field necessary for the motor's operation.
The motor winding machine automates and streamlines the process of winding copper or aluminum wire around the stator core to create the stator windings. These windings are responsible for generating the electromagnetic fields required for the motor to function. Proper winding is crucial for the motor's performance, efficiency, and reliability.
Using a motor winding machine for stators, BLDC motor or core manufacturers can achieve consistent and precise winding of the stator coils, ensuring motor performance and reliability. These machines play a crucial role in the efficient and cost-effective production of electric motors used in various applications, from household appliances and industrial machinery to electric vehicles and renewable energy systems.
The motor winding machine automates and streamlines the process of winding copper or aluminum wire around the stator core to create the stator windings. These windings are responsible for generating the electromagnetic fields required for the motor to function. Proper winding is crucial for the motor's performance, efficiency, and reliability.
Using a motor winding machine for stators, BLDC motor or core manufacturers can achieve consistent and precise winding of the stator coils, ensuring motor performance and reliability. These machines play a crucial role in the efficient and cost-effective production of electric motors used in various applications, from household appliances and industrial machinery to electric vehicles and renewable energy systems.
FEATURES
- Accurate coil wire positioning.
- High speed needle winding with twice stations to reach maximum productivity.
- Needle winding can set multi-angle by servo motor.
- Machine can perform perfect layer winding.
- Winding speed can adjust according the stack height.
- Customize jig and change it easy.
PROCESS
Load core on the fixture by hand or robotic
↓
Winding
↓
Automatic wrap wire on pin
↓
Automatic cut wire
↓
Unload by hand or robotic
↓
Winding
↓
Automatic wrap wire on pin
↓
Automatic cut wire
↓
Unload by hand or robotic
SPECIFICATION
| Number of spindles/drive spindle | 2AXES/5AXES(7AXES) |
| Control system | AC Servo Motor |
| Data storage | Hard Disk |
| Drive axes | 5-AXES |
| Spindle pitch(mm) | 250mm |
| Maximum wire(mm) | 0.7mm |
| Maximum of winding speed | 420RPM(According to skeleton size and wire diameter to adjust to change) |
| Angle of Q axes(cylinder) | 0°-90° |
| Angle of Q axes(servo motor) | Changle angle of nozzle by servo motor(Recommended to apply above 0.6mm) |
| Winding direction | CW/CCW |
| Axis stop accuracy (software) | +/- 0.01° |
| Maximum travel distance X | 240 mm |
| Maximum travel distance Y | 175 mm |
| Maximum travel distance Z | 140 mm |
| Power supply | AC 220V 3 phase |
| Consumed power | 8KW |
| Air pressure | 5~6 kgs /c㎡( =0.5~0.6MPA ) |
| Machine dimension | 1250(L) x 800(W) x 2000(H)mm |
| Machine weight | 400KGS |
| Option | 1.Electronic tensioners、servo tensioners(set tension by program) 2.Spool cover and tensioner shelf |
