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TM-M2504 WINDING MACHINE

A motor winding machine used on stators is a specialized device designed to wind coils of wire onto the stator core of an electric motor. The stator is an essential component of an electric motor that remains stationary and provides the magnetic field necessary for the motor's operation.

The motor winding machine automates and streamlines the process of winding copper or aluminum wire around the stator core to create the stator windings. These windings are responsible for generating the electromagnetic fields required for the motor to function. Proper winding is crucial for the motor's performance, efficiency, and reliability.

Using a motor winding machine for stators, BLDC motor or core manufacturers can achieve consistent and precise winding of the stator coils, ensuring motor performance and reliability. These machines play a crucial role in the efficient and cost-effective production of electric motors used in various applications, from household appliances and industrial machinery to electric vehicles and renewable energy systems.
FEATURES
  1. Accurate coil wire positioning.
  2. High speed needle winding with twice stations to reach maximum productivity.
  3. Needle winding can set multi-angle by servo motor.
  4. Machine can perform perfect layer winding.
  5. Winding speed can adjust according the stack height.
  6. Customize jig and change it easy.
PROCESS
Load core on the fixture by hand or robotic
  ↓
Winding
  ↓
Automatic wrap wire on pin
  ↓
Automatic cut wire
  ↓
Unload by hand or robotic
 
SPECIFICATION
Number of spindles/drive spindle 4AXES(7AXES)
Control system AC Servo Motor
Data storage Hard Disk
Drive axes 7-AXES
Spindle pitch(mm) 250mm
Maximum wire(mm) 0.7mm
Maximum of winding speed 420RPM(According to skeleton size and wire diameter to adjust to change)
Angle of Q axes(cylinder) 0°-90°
Angle of Q axes(servo motor) Changle angle of nozzle by servo motor(Recommended to apply above 0.6mm)
Winding direction CW/CCW
Axis stop accuracy (software) +/- 0.01°
Maximum travel distance X 240 mm
Maximum travel distance Y 175 mm
Maximum travel distance Z 140 mm
Power supply AC 220V 3 phase
Consumed power 10KW
Air pressure 5~6 kgs /c㎡( =0.5~0.6MPA )
Machine dimension 1560(L) x 1360(W) x 1930(H)mm
Machine weight 600KGS
Option 1.Electronic tensioners、servo tensioners(set tension by program)
2.Spool cover and tensioner shelf
Due to machine improvement, machine specifications will be change without further notices.
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